基于Bootstrap方法的密封寿命可靠性评估

针对高可靠、长寿命密封件在小样本试验下的可靠性寿命评估需求,提出一种基于虚拟增广样本和Bootstrap方法的密封寿命小样本数据可靠性评估方法。并以轴用阶梯圈为例,进行寿命可靠性评估。首先通过虚拟增广法将轴用阶梯圈台架寿命试验数据样本数增广至10个,使得样本数满足Bootstrap方法的适用条件;然后再利用Bootstrap方法得到轴用阶梯圈的寿命可靠性评估结果。     

Adomian decomposition method for the MHD flow of a viscous fluid with the influence of dissipative heat energy

An investigation is carried out on the effect of dissipative heat energy on the flow of an electrically conducting viscous fluid past a shrinking sheet. Both viscous and Joule dissipation effects are considered along with heat generation/absorption for the enhancement of heat transfer properties. The governing nonlinear coupled partial differential equations are transformed into nonlinear ordinary differential equations by a suitable choice of similarity transformations. However, the complex transformed equations are solved by an approximate analytical method known as the Adomian decomposition method with a suitable initial guess solution assumed from the known initial conditions. Moreover, the behavior of several parameters characterizing the flow phenomena are studied via graphs and the numerical computations for the engineering coefficients are obtained and presented through tables. However, the major outcomes of the results are that a higher suction is required to resist the fluid temperature and sinks as well as the dissipative heat energy favors enhancing the fluid temperature at all points in the flow domain.     

Short communication: In vitro rumen gas production and starch degradation of starch-based feeds depend on mean particle size

Our objective was to model the effect of mean particle size (mPS) on in vitro rumen starch degradation (IVSD) and the kinetics of gas production for different starch-based feeds. For each feed, 2 batches of the same grains were separately processed through 2 different mills (cutter or rotor speed mills), with or without different screens to achieve a wide range of mPS (0.32 to 3.31 mm for corn meals; 0.19 to 2.81 mm for barley meals; 0.16 to 2.13 mm for wheat meals; 0.28 to 2.32 mm for oat meals; 0.21 to 2.36 mm for rye meals; 0.40 to 1.79 for sorghum meals; 0.26 to 4.71 mm for pea meals; and 0.25 to 4.53 mm for faba meals). The IVSD data and gas production kinetics, obtained by fitting to a single-pool exponential model, were analyzed using a completely randomized design, in which the main tested effect was mPS (n = 6 for all tested meals, except n = 7 for corn meals and n = 5 for sorghum meals). Rumen inocula were collected from 2 fistulated Holstein dairy cows that were fed a total mixed ration consisting of 16.2% crude protein, 28.5% starch, and 35.0% neutral detergent fiber on a dry matter basis. The IVSD, evaluated after 7 h of rumen incubation, decreased linearly with increasing mPS for corn, barley, wheat, rye, pea, and faba meals, and decreased quadratically with increasing mPS for the other meals. The y-axis intercept for 7-h IVSD was below 90% starch for corn, barley, and rye feeds and greater than 90% for the other tested feeds. The mPS adjustment factors for the rate of rumen starch degradation varied widely among the different tested feeds. We found a linear decrease in starch degradation with increasing mPS for barley, wheat, rye, and pea meals, whereas we noted a quadratic decrease in starch degradation for the other tested meals. Further, we observed a linear decrease in the rate of gas production with increasing mPS in each tested feed, except for pea meal, which had a quadratic relationship. For each 1 mm increase in mPS, the gas production was adjusted by ?0.009 h^?1 for corn, ?0.011 h^?1 for barley, ?0.008 h^?1 for wheat, and ?0.006 h^?1 for faba, whereas numerically greater adjustments were needed for oat (?0.022 h^?1), rye (?0.017 h^?1), and sorghum (?0.014 h^?1). These mPS adjustment factors could be used to modify the starch-based feed energy values as a function of mean particle size, although in vivo validation is required.     

Reduced basis method for managed pressure drilling based on a model with local nonlinearities

To circumvent restrictions of conventional drilling methods, such as slow control actions and inability to drill depleted reservoirs, a drilling method called managed pressure drilling (MPD) has been developed. In MPD, single-phase flow processes can be modeled as a feedback interconnection of a high-order linear system and a low-order nonlinear system. These nonlinearities appear locally both inside and at the boundaries of the computational domain. To obtain a fast simulation platform for real-time purposes (eg, online model-based controller implementation), model order reduction is required for MPD. However, the local nonlinearities render applying model order reduction techniques challenging. In this study, a new approach is proposed to deal with such nonlinearities within the reduced basis (RB) context and it is successfully tested on a model for MPD. Contrary to the classical RB technique, the proposed approach not only does not generate nonphysical spikes at the locations of these local nonlinearities but also yields high speedup factors. The obtained reduced-order model can be used for efficient online simulation and controller design for drilling systems with MPD.     

闭口闪点测定方法的对比分析

对我国常用的闭口闪点测定方法宾斯基-马丁闭口杯法、阿贝尔闭口杯法和泰格闭口杯法的测定原理进行对比分析，并采用这3种方法分别对2种有证标准样品、4种有机试剂样品和7种喷气燃料样品的闭口闪点进行测定。结果表明：这3种方法在适用范围、仪器结构、升温速率和点火操作要求等方面都有一定差异，导致采用这3种方法测定同一样品的闭口闪点结果略有差异，闪点测定结果之间的最大差值与样品闪点的高低呈正相关；与阿贝尔闭口杯法相比，宾斯基-马丁闭口杯法测得的闪点结果较高，对于3号喷气燃料，二者之差为0～1.0 ℃，阿贝尔闭口杯法更适合3号喷气燃料闭口闪点的测定；对于纯有机试剂样品，阿贝尔闭口杯法和宾斯基-马丁闭口杯法测得的闪点结果呈现较好的线性关系。     

不同煤层掘进工作面瞬变电磁法探测应用研究

煤矿井下瞬变电磁法成为煤矿井下超前探测工作的重要手段，在矿井水害预测预报上发挥着很大的作用。随着矿井上组煤层资源的逐渐枯竭，煤矿开采资源逐渐延伸向下组煤层。同一井田范围内同煤层及其顶底板的岩性特征一般相差不大，瞬变电磁法在同煤层施工过程中接收到的物理背景场较为接近；而不同煤层及其顶底板岩性特征通常会有较大的差别，瞬变电磁法在不同煤层施工过程中会接收到差别较大的物理背景场。当矿井存在多煤层开采时，通过大量数据研究瞬变电磁法在不同煤层巷道探测中的响应特征规律，分析并掌握不同煤层条件对瞬变电磁法探测结果的影响，能够提高瞬变电磁法在多煤层探测成果的准确性。     

综采工作面活性磁化水防尘技术研究

煤矿生产是环境较为封闭的井下作业，具有一定的特殊性，作业空间湿度高、生产环境复杂，其中粉尘是危害最大的因素之一，会对机器和人体造成不同程度的损害。粉尘的危害主要由两方面决定:煤尘能够燃烧，在浓度较高时还会爆炸；粉尘会危害人的身体健康。以平煤股份十矿-320 m水平己四采区东翼下段的己_15-16-24130工作面为研究对象，研究磁化水除尘的方法及原理，通过对比分析优选出活性磁化水添加剂，在该工作面试验后具有良好的除尘效果，大大增加了可见度、降低了空气中悬浮的煤尘。研究对该矿井其他工作面除尘工作具有指导意义。     

纳米Co/rGO磁性复合吸附材料的制备及对Cu2+的吸附性能

以改进Hummer法制备的薄片状氧化石墨烯(GO)为载体和模板负载钴离子，然后采用原位还原法制得纳米金属Co/石墨烯磁性复合吸附材料(Co/rGO)，并将其应用于对Cu2+的吸附和脱除，以期为高效可复用的铜离子脱除剂的合成与应用提供指导。实验结果证实，Co/rGO复合材料具有超顺磁性，能够很方便的使用磁铁进行分离并在无磁场情况下振荡分散。Co/rGO复合材料对Cu2+具有稳定的吸附/脱附性能，实验条件下对Cu2+的最大吸附容量达到117.5 mg/g且5 min内实现吸附平衡，远优于其原料GO的60 min吸附容量27.6 mg/g。本工作系统考察了NaOH加入量、络合剂种类、溶剂种类等关键因素对Co粒子在rGO载体上形貌和分布特性的影响，比较了不同合成条件下的复合材料对Cu2+吸附效果的影响，并对优选条件下制备的Co/rGO复合材料进行了FT-IR, XRD, SEM表征。研究结果表明，纳米Co/rGO磁性材料对Cu2+的吸附过程更符合Freundlich模型，属于多层吸附。室温下吸附焓ΔH=17.81 kJ/mol，吸附反应平衡常数Kθ=3.65。当初始Cu2+浓度为39.22 mg/L时，对Cu2+的吸附率为93.47%，五次吸附/脱附循环后吸附容量仍保持在初始值的94%，每次吸附后溶液中残余Cu2+浓度均满足钴电解液对杂质铜离子的浓度去除要求(5 mg/L)或GB 8978-1996污水综合排放标准3级(2 mg/L)，有望在相关领域发挥作用。     

Investigation on the effectiveness of the repair method 8.3 “Corrosion protection by increasing the electrical resistivity” in chloride-containing concrete Part 2: Chloride redistribution in concrete after application of a system sealing surface protective coating

This DFG-funded research project aimed to gain a better understanding of the mechanisms of the W-Cl repair principle within the framework of fundamental investigations, to contribute to the creation of the necessary basis for a broader application of the repair principle in practice. The focus was on the development of a model to describe the chloride redistribution after the application of a system sealing surface protective coating. On the basis of Fick's second law of diffusion, a mathematical model with a self-contained analytical solution was developed, with the help of which the chloride redistribution after application of a system sealing surface protective coating can be calculated under the idealized assumption of complete water saturation of the concrete. Furthermore, the influence of the dehydration of the concrete, expected as a result of the application of the repair principle W-Cl, on the chloride redistribution was investigated. On the basis of laboratory tests and numerical simulations, material-specific reduction functions were developed to quantify the relationship between the chloride diffusion coefficient and the ambient humidity.     

Machining accuracy improvement for a dual-spindle ultra-precision drum roll lathe based on geometric error analysis and calibration

This paper performs a comprehensive analysis and calibration on the geometric error of the ultra-precision drum roll lathe with dual-spindle symmetrical structure and cross slider layout. Firstly, the volumetric error model which contains all geometric errors of the dual-spindle ultra-precision drum roll lathe (DSUPDRL) is developed based on the combination of the homogenous transfer matrix (HTM) and multi-body system (MBS) theory. Secondly, sensitivity analysis for the volumetric error model is conducted to identify the sensitive geometric error components of the DSUPDRL using an improved Sobol method based on the quasi-Monte Carlo algorithm. The result of sensitivity analysis laid the foundation for the subsequent geometric error calibration. Then, some sensitive error components along the X and Z directions are calibrated using a laser interferometer and a pair of inductance displacement probes. Besides the volumetric error model, the concentricity error caused by dual-spindle symmetrical structure is proposed and calibrated by the on-machine measurement using a classic reversal method. Finally, a large-scale roller mold with a diameter of 250 mm and a length of 600 mm is machined using the DSUPDRL after calibration. The experimental result shows that 1.4 μm/600 mm generatrix accuracy is obtained, which validate the effectiveness of the geometric error analysis and calibration.